The cement industry across the world is growing at a decent pace. Considering the massive structure of this industry, the manufacturing plants need to deploy different types of industrial fans. Cement is extensively used as a binder, mixture, and building material. It is a crucial material in the construction and manufacturing industry. From buildings to pavements and from dams to surfacing sidewalks, cement continues to be a versatile construction material.
Naturally, the high demand for cement requires the manufacturing plants to deploy the right kinds of industrial fans. This helps in maintaining the right combustion environment.
Why are industrial fans necessary in the cement manufacturing industry?
The manufacturing process of cement calls for specific industrial fans. This helps in managing and handling different processes such as grinding, moving, heating, cooling, and preheating. Besides, an efficient air filtration mechanism is a crucial part of the manufacturing industry to fulfill environmental regulatory norms. This explains why cement companies use several types of industrial fans in the process.
The most common industrial fans that cement companies need include forced draught fans and induced draught fans. Forced and induced draught fans are used in manufacturing furnaces, boilers, ovens, and other industrial components. We are going to discuss why these fans are critical in the cement manufacturing industry.
Forced draught fans
The key role of forced draught fans is to create positive pressure around the combustion chamber. These fans help in pushing the air in these systems. Right from dust collection machines to furnaces or boilers, different parts of the operational mechanism need forced draught fans. However, these fans function differently based on the place you incorporate them. In furnaces or boilers, forced draught fans collect fresh air from the external environment and blow them into the furnace. This facilitates the combustion process significantly. The direct drive fan mechanism in forced draught fans makes them popular.
Induced draught fans
The operational mechanism of induced draught fans is exactly the opposite of forced draught fans. They create a negative pressure in the combustion chamber, drawing exhaust gases through the chimney after combustion into the environment. Specially built chimneys are necessary to eliminate this air into the atmosphere. However, these fans consume more power to operate compared to forced draught fans.
What makes FD and ID fans crucial in the cement manufacturing industry?
Now that you know how FD and ID fans regulate the operational conditions around the combustion chamber, it’s easy to understand their importance in the cement manufacturing industry. It is necessary for these fans to have proper thickness and MOC. This has to be decided on the basis of the amount of dust they need to handle and the operational temperature around the combustion chamber. If there are excessive dust particles, it would cause the padding to wear away.
One of the prime benefits of using these customized fans is that they produce low noise. By reducing the noise level in the manufacturing unit, they enhance the working conditions for the staff. This indirectly results in increased production, and cement companies can boost their revenue.
Reitzindia Industrial centrifugal blowers are custom designed to serve the needs of various processes in industries like cement, iron & steel, power plants, fertilizers/ chemicals and more. As a top quality Induced draft fans and forced draft fans from Reitz India, has set a benchmark in delivering superior fans with high quality features and better industrial standards.